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2015+ F150 Ford F150 & Raptor EcoBoost Intercooler Kit

SKU FR-IC-ECO-RAP-17-1
Rating:
100 % of 100
(1) 5/5 1  Review

Full-Race Ford F-150 V2 Intercooler Kit

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In stock
SKU
FR-IC-ECO-RAP-17-1
Rating:
100 % of 100
(1) 5/5 1  Review
$1,499.99

Full-Race Ford F-150 V2 Intercooler Kit

Increase the Cooling Performance of Your 2015+ Ford F-150 EcoBoost & 2017+ Gen 2 and Gen 3 Raptor With a Full-Race V2 Intercooler Kit

The Full-Race V2 Intercooler is the toughest and highest flowing intercooler ever developed for the 2017+ Gen 2 and Gen 3 Raptor and twin-turbo EcoBoost Ford F-150 trucks. Featuring aerodynamic cast end tanks with internal flow dividers, this hardcore intercooler supports a 1000cfm flow rate (that's a 70% increase of internal flow area over stock), and limits pressure drops to <1psi when 700+hp airflow levels are achieved.

Being that the stock EcoBoost intercooler mounting location is anything but ideal, Full-Race focused on making the installation of a steel bumper, bull bar, snowplow, and virtually any other form of F-150 front end upgrade fully compatible with this intercooler. Furthermore, each unit is leak tested to 50psi, as even the tiniest hole can cause a dramatic loss in power.

Applications

  • 2015+ Ford F-150 Ecoboost 3.5L and 2.7L
  • 2017+ Gen 2 Raptor
  • 2021+ Ford F-150 Ecoboost 3.5L and 2.7L 
  • 2021+ Gen 3 Raptor
  • Compatible with other applications with slight modification

The 2015+ EcoBoost Ford F-150 (and its hardcore Gen 2/Gen 3 Raptor brethren) is the sort of truck that can tackle the worst forms of worksite abuse, and then shift gears to take on some serious off-road action over the weekend. Unfortunately, even the most hardcore trucks have their inherent pitfalls, with the intercooler portion of this pickup being one of its greatest weaknesses. 

Also known as the CAC (charge air cooler), the stock intercooler unit on the F-150 is tucked beneath the radiator, and sits toward the lower portion of the front grille. The OE EcoBoost intercooler is little more than an aluminum core that's been affixed to a couple of equally dinky plastic end tanks, which needless to say is not ideal for durability or for keeping intake air temperatures in check. Additionally, the stock intercooler does not allow the fitment of an aftermarket bumper (or a slew of other front-mount accessories), and will not support the addition of things like larger turbos or a tune on stock turbos. 

Simply put: The stock EcoBoost intercooler unit is not cool whatsoever, and its replacement should be a top priority when modifying an F-150 with a twin-turbo 2.7L or 3.5L EcoBoost engine.

Full-Race eliminates all of these issues via the use of an aerospace-grade intercooler core with TIG welded end tanks with internal flow dividers, and then gives it a hand-fabricated lower support beam constructed from high-strength steel for additional rigidity and longevity. Inlet and outlet sizing has been boosted to accommodate 3″ piping on each side, with the cold side of the charge pipe being fully customizable for those looking to slap in some water/meth injectors. Each intercooler can also be powder-coated black or gunmetal for additional appearance and protective purposes, with throttle body spacers for extra boost ports being optional as well. For those looking to get the most out of their EcoBoost engine, a Turbosmart Vee Port EM Valve or a Smart Port blow-off valve can be added to the mix. 

Ford F-150 / Raptor EcoBoost Front Mount Intercooler Kit Features

  • High-efficiency core designed specifically for the 2.7L and 3.5L V6 EcoBoost engine
  • CFD optimized high-strength cast end tanks using ANSYS software
  • All necessary couplers, piping, and mounting bracketry
  • Optional aluminum bungs on charge pipe to suit water/meth injection nozzles
  • Retains OEM sensors and purge solenoid fittings, so no tuning is required
  • Optional black or gunmetal powder coating 
  • Allows the use of off-road pre-runner bumpers, brush guards, and other front-mounted aftermarket upgrades
  • Allows fitment of snowplow mounts and other work-related accessories
  • Winch compatible when properly outfitted

Full-Race 2015+ Ford F-150 EcoBoost Intercooler Kit Specs

  • Front mount intercooler core features a >1000cfm flow rate (70% increase over stock),
  • Oversized 10mm charge air and 10mm ambient air paths (3.5mm larger than stock)
  • Rated at having only a <1psi pressure drop at 700+hp airflow levels  
  • 17.8L total internal volume
  • Solid steel intercooler lower mounting beam
  • Comes with intercooler upper mounting brackets
  • Aluminum charge piping (for both hot and cold sides)
  • Silicone couplers and metal clamps
  • Horn relocation bracket
  • Adaptive cruise control relocation bracket (if specified)
  • Optional black or gunmetal powder coating
  • Optional throttle body spacer with boost ports
  • Turbosmart Vee Port EM Valve and Smart Port Valve BOV compatible 

Turbosmart Vee Port EM BOV (External Blow-Off Valve Option)

In moisture-rich environments, stock Ford F-150 intercoolers can suffer from internal condensation build-up, which upon sudden acceleration can cause a misfire. A vent-to-atmosphere blow-off valve (BOV) affixed to the lower charge pipe vents moisture before it can even enter the engine via the throttle body. 

Turbosmart’s Smart Port blow-off valve system is a direct fit mechanical BOV upgrade for both 2.7L and 3.5L Ford Ecoboost F-150 models. It features an aircraft-grade aluminum alloy construction for unrivaled durability and performance, and combines electronic control capabilities with mechanical BOV reliability. Additionally, those looking to push boost beyond 22psi will benefit greatly from this mechanical BOV, as it can support a plethora of turbo and other power upgrades. This product is so clever, that it won the coveted SEMA Award for Performance-Street New Product in 2018.

Customer Testimonials

“The cooler intake air temperatures have resulted in significant power gains on the dyno.” – Tom S.

“The Full-Race Intercooler WORKS. The data showed a drop from 190F IAT2 to almost ambient on a 100% stock truck, [by] changing only the cooler.” –Matt A. (SCT/Bullydog lead EcoBoost calibrator)

“I just wanted to let you guys know that y’all make a great product. The workmanship is outstanding, the welds are on point, and the intercooler is just plain badass! I have a 2011 EcoBoost and I opted for the BOV—it sounds awesome!! I also polished it to a mirror finish, [so it] looks great behind my black grille. Thanks again.”

“This thing is amazing and keeps my IAT2 temps within 1° of ambient air temps no matter how hot it is outside. I truly love the product and how it looks on the truck. Thanks." – Don Y.

If you have questions about this product or its installation, contact us

SKU

FR-IC-ECO-RAP-17-1

WEIGHT

45.000000

BRAND

Full Race

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